QC Profile
Quality Control
Technical Features:
- Full-process traceability. Complete test records are reserved for each batch from raw material incoming inspection to finished product delivery.
- Hardness test, metallographic analysis, dimensional inspection, UT ultrasonic test and MT magnetic particle NDT are available.
- Detect casting defects such as porosity, sand holes and cracks in advance.
- Strict heat treatment control to stabilize hardness and impact toughness for extended wear service life.
- Random full dimensional inspection of finished goods to meet drawing tolerance for proper assembly.
- Material test reports and NDT certificates can be provided for export and mine acceptance.
- Third-party inspection is acceptable to meet strict requirements of South American mining projects.
Built-in Library:
- Material formula library: Mn13Cr2, Mn18Cr2 high manganese steel, high chromium cast iron and other wear-resistant material formulas.
- Heat treatment process library: quenching & tempering parameters for dry / wet grinding and impact wear conditions.
- Dimensional tolerance library: tolerance specifications for standard & custom parts including ball mill liners, jaw plates, concave and sieve plates.
- Defect criterion library: casting defect classification and NDT acceptance criteria complying with international mining spare part standards.
- Working condition case library: field wear data from mines in Chile, Peru and other South American countries to support product optimization.
| Technical Features | Material Formula Library | Heat Treatment Library | NDT Standard Library | Dimensional Tolerance Library | Mine Working Condition Case Library |
|---|---|---|---|---|---|
| Full batch quality inspection & traceable records | Mature formulas of high manganese steel & high chromium cast iron | Precisely adjust hardness & toughness for various wear scenarios | UT/MT inspection to detect internal casting cracks | Drawing tolerance control to guarantee on-site assembly | Field data from South American mines for custom design |