Customized Wear Resistant Jaw Plate Casting for Jaw Crusher Heavy Duty Mining Application

Customized Wear Resistant Jaw Plate Casting for Jaw Crusher Heavy Duty Mining Application

Product Description

As a national high tech enterprise boasting extensive foundry experience, we manufacture premium wear parts for the crushing and grinding industry. Our material portfolio includes high manganese steel, high chromium cast iron, alloy steel and ductile iron, allowing us to match the right grade to each working condition. The item shown here is a heavy duty jaw plate, a core wear component used in jaw crushers for primary crushing. It is produced with a wedge shaped profile, integrated lifting holes and reinforced ribs, which makes installation and replacement safe and efficient. Every casting can be tailored to your drawings, including size, tooth profile, hole position and material grade. Both as cast and machined supply conditions are available.

Applications

This jaw plate is designed for jaw crushers used in primary and secondary crushing stages. It is widely applied in mining operations for iron ore, copper ore, gold ore and other hard rock, as well as in quarries, cement production, metallurgy, chemical engineering and construction waste recycling. The part works under extreme impact, strong extrusion and continuous abrasion, and is suitable for high hardness bulk materials. It can also serve as a customized heavy wear resistant casting for other demanding industrial equipment.

Production and Quality Inspection

We operate a complete production chain covering pattern making, sand preparation, molding, core setting, mold closing, melting, pouring, cooling, shakeout, cleaning, machining and heat treatment. Heat treatment is applied to optimize hardness, toughness and wear resistance. Hardness testing verifies the specified range on the actual casting. 3D scanning checks the overall geometry and critical dimensions. MT magnetic particle testing detects surface and near surface discontinuities. UT ultrasonic testing inspects internal porosity, slag inclusion and shrinkage. Chemical composition testing confirms the exact material grade. Dimension inspection ensures every part meets drawing tolerances. Metallographic analysis evaluates microstructure, grain size and carbide distribution. Bolt hole fitting and assembly trial can also be arranged on request.

Support and Services

We offer OEM and ODM cooperation, material selection advice, drawing review, sample trial production, order progress tracking and after sales assistance. Our engineers help customers choose the most suitable wear resistant material and structure for their specific working conditions. We respond quickly and provide professional export support to customers worldwide. Customized marking and labeling are available.

Packing and Shipping

Castings are protected in strong wooden cases or on heavy duty steel frames and pallets to prevent damage during transport. Large parts are secured with straps and supports to keep them stable during handling and shipping. We arrange sea, air and express shipment according to order volume and delivery schedule. All shipping documents and labels can be prepared to your requirements.

Contact