Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing

Place of Origin:China
Brand Name:SXYH
Certification:ISO9001-2008
Model Number:Customized by Drawing
Minimum Order Quantity:1 set
Price:Negotiable
Payment Terms:T/T
Supply Ability:According to order requirements
Product Details
Highlight:

Custom Cone Crusher Concave Liner

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Alloy Casting Cone Crusher Concave

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Mine Quarry Cone Crusher Concave

Place Of Origin:: China
Packaging Details:: Container,Export Packing Standard
Packing:: Wooden Case / Steel Pallet With Anti‑rust Treatment
Use:: Ore Mining
Processing Type:: Casting
Material:: Customized According To Requirement
Size:: Customized According To Drawings
Technical Support:: Lifetime Free Consultation
Manufacturing Process:: Sand Casting, Heat Treatment
Surface Treatment:: Raw Casting Surface / Anti‑rust Paint / Custom
Inspection Items:: Chemical Composition Test, Dimensional Inspection, MT Magnetic Particle Testing, UT Ultrasonic Testing, Metallographic Analysis
Standard:: ISO Casting Standard
Shipping Term:: FOB CIF EXW Acceptable
Product Description

Custom Cone Crusher Liner Set Mantle and Bowl Liner High Manganese Alloy Castings for Mine Quarry Secondary Fine Crushing

Product Description

  • We specialize in heavy-duty mining wear castings and supply custom-fitted mantle and concave liner sets for cone crushers.
  • Material options include high manganese steel, high-chromium alloy and alloy steel, engineered to suit different ore hardness and abrasive working conditions.
  • These consumable liners are the core components for secondary and fine crushing circuits.
  • Different from the reciprocating squeezing action of jaw crushers, cone crushers break rocks via gyratory eccentric motion.
  • The mantle rotates along an offset path, pressing rock against the stationary concave.
  • Materials undergo multi-point layered compression inside the crushing cavity.
  • This operating mode creates cyclic high contact pressure. Poor material formulation or insufficient casting quality will easily lead to surface spalling, local deformation and accelerated wear.
  • We accept custom production based on customer drawings, physical samples or site working condition feedback.
  • Multiple cavity profiles are available: coarse, medium and fine.
  • For highly abrasive mine ore or quarry stone, we adjust material formulas and internal casting structures to balance impact resistance and wear resistance.

Applications

  • Mantle and concave liner sets are critical wear parts for cone crushers, widely used for secondary and tertiary crushing in mineral processing and aggregate plants.
  • They are engineered to crush high-hardness ores and rocks, including iron ore, copper ore, gold ore, basalt and diabase.
  • Our liners are fully compatible with spring cone, single-cylinder hydraulic cone and multi-cylinder hydraulic cone crushers.
  • Main application sites: metal mines, non-metallic mines, quarry crushing stations and mineral concentrators.
  • By selecting different cavity profiles, operators can flexibly adjust output particle size to meet diverse finished product specifications.

Manufacturing Process

  • For every order, we conduct casting process simulation to optimize gating and riser design for these large curved castings.
  • Manufacturing workflow: sand preparation, moulding, core making, mould closing, smelting, pouring, shakeout and cleaning.
  • Targeted heat treatment is applied after casting to release residual stress.
  • We adopt resin sand casting or lost-foam vacuum casting according to workpiece size and batch quantity.
    Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing

Quality Control & Inspection

  • Heat treatment optimizes internal metal microstructure to prevent cracking during service.
    Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing
  • Hardness tests verify the wear resistance of working faces.Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing
  • Full-surface 3D scanning validates complex curved cavity geometry.Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing
  • MT magnetic particle testing detects surface and subsurface cracks.Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing
  • We perform chemical composition analysis and metallographic inspection.Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing
  • Dimensional verification uses calipers, micrometers and CMM to check installation surfaces and bolt hole positions.Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing

Support and Services

  • Beyond standard castings, our technical team offers professional application consultation.
  • Based on your ore properties, feed size and target product granularity, we provide recommendations on material grade selection and cavity type matching.
  • Our factory holds ISO 9001, ISO 14001 and ISO 45001 certifications.
  • Complete batch production records ensure full traceability.
  • Third-party witness inspection is available upon request.
  • Bilingual Chinese & English test reports are provided for overseas project acceptance.
  • We also share practical guidance on liner installation, commissioning and wear cycle evaluation.

Packing and Shipping

  • Mantle and concave are large curved castings. Their working curved surfaces require strict protection against impact damage.
  • For ocean shipment, products are secured with metal frame boxing.
  • Cushioning materials are applied on curved working faces to avoid scratches, plus waterproof wrapping.
  • We perform weighing before shipment.
  • Each package is clearly marked with PO number, destination, part name, quantity, gross/net weight and outer dimensions.
  • Our logistics team tracks cargo from factory loading to destination arrival to secure reliable delivery.Custom Cone Crusher Concave Liner Set Mantle Bowl Liner Alloy Casting Mine Quarry Crushing
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