MC3-250C Hydraulic Bolt Punch for Ball Mill Liner Replacement

Place of Origin:China
Brand Name:SXYH
Certification:GB,GB/T
Model Number:Customized by Drawing
Minimum Order Quantity:1 set
Price:Negotiable
Payment Terms:T/T
Supply Ability:According to order requirements
Product Details
Highlight:

MC3-250C Ball Mill Bolt Punch

,

Liner Replacement Bolt Punch

,

Hydro Bolt Punch Tool

Item:: Model MC3-250C
Power (KW):: 30
Working Flow (L/min):: 100-120
Working Pressure (Mpa):: 15—18
Nitrogen Charging Pressure Of Accumulator (kg/cm²):: 15—18
Impact Energy (J):: 2500
Impact Frequency (times/min):: 40-80 Times/min
Air Spring Pressure (kg/cm²):: 4
Impact Rod Diameter (mm):: 25-100
System Rated Pressure (Mpa):: 18
Product Description

MC3-250C Hydraulic Bolt Punch Mining Tool For Ball Mill Liner Bolt Removal And Replacement

The MC3-250C hydraulic bolt punch is heavy-duty equipment designed to remove seized liner bolts during ball mill and SAG mill liner replacement. It delivers powerful hydraulic impact with low recoil, simple operation and stable performance. It effectively cuts mill downtime, improves operational safety and boosts working efficiency for mining concentrators.

The traditional method for removing liner bolts mostly relies on manual striking, which comes with low efficiency, heavy labor intensity, potential safety hazards and long liner replacement cycles with outdated technology. For a medium-sized mill, bolt removal normally takes 15 to 20 days. This machine can greatly shorten the downtime of ball mills and semi-autogenous mills during liner replacement, improving on-site safety and working efficiency at mining plants.

Our MC2-150B hydraulic bolt impact tool is developed to improve the conventional bolt removal method and shorten the liner replacement time of mills. When replacing liners for a medium-to-large ball mill, bolt removal only takes 5 days. It significantly increases equipment availability and brings higher economic benefits to customers.

MC3-250C Hydraulic Bolt Punch for Ball Mill Liner Replacement

Product Advantages

Powerful hydraulic impact force, no recoil for safe operation

Simple structure, easy positioning and on-site operation

Shorten mill liner replacement time, reduce equipment downtime

Durable structure, suitable for heavy-duty mining working conditions

Main Performance Features

Structural components are processed by laser cutting, welding, shot blasting and assembly-line plastic spraying. The coating features strong adhesion, smooth surface and good fade resistance.

The impact body is the core part. Its valve core and sealing kits are imported from South Korea, delivering stable hydraulic pressure. Vertical impact energy reaches 3600J and horizontal impact energy 1500J. It supports jog or continuous striking.

A nitrogen-filled air buffer spring is fitted at the rear to greatly reduce recoil and protect operator safety.

The electric control system has main on/off control and phase sequence protector to avoid oil pump reverse rotation. It is equipped with high-pressure alarm, status indicators and emergency stop button.

Product Packaging

Packaging: Sealed plywood case.


Note:
This product is custom-made. Customers are required to provide detailed drawings.

Applicable Standards
Standard No. Standard Name
GB 3811-2008 Design Rules for Cranes
GB/T 14405-2011 General Overhead Travelling Cranes
GB 6067-2011 Safety Code for Lifting Appliances
GB 5905-1986 Test Code and Procedures for Cranes
GB 50168-92 Code for Construction and Acceptance of Cable Line in Electrical Equipment Installation Engineering
GB 50169-92 Code for Construction and Acceptance of Earthing Device in Electrical Equipment Installation Engineering
GB 5015-91 Standard for Hand-over Test of Electrical Equipment in Electrical Equipment Installation Engineering
GB 10183-1988 Tolerances for Manufacturing and Rail Installation of Overhead and Gantry Cranes
GB/T 1591-1994 High Strength Low Alloy Structural Steels
GB/T 699-1999 Quality Carbon Structural Steels
GB/T 5117-1995 Carbon Steel Covered Electrodes
GB/T 5118-1995 Low Alloy Steel Covered Electrodes
GB/T 985-1988 Basic Forms and Sizes of Grooves for Gas Welding, Manual Arc Welding and Gas Shielded Arc Welding
GB/T 11345-1989 Manual Ultrasonic Testing of Steel Welds and Classification of Test Results
GB/T 9286-1988 Cross-cut Test for Paints and Varnishes
GB/T 1031-1995 Surface Roughness Parameters and Their Values
GB/T 1184-1996 Geometrical Tolerancing — Tolerances of Form and Position for Features Without Individual Tolerance Indicated
You May Also Like
Quality Wear Resistance Ball Mill Shell Liners Mining Wear Parts Customized Size factory
video

Wear Resistance Ball Mill Shell Liners Mining Wear Parts Customized Size

Produced from high manganese steel by a manufacturer with extensive foundry experience, these durable ball mill shell liners serve as critical mining wear parts. They protect the mill cylinder from impact and abrasion during grinding.
Quality Mining Hydraulic Bolt Punch Tool 1500J Impact For Ball Mill Liner Removal factory
video

Mining Hydraulic Bolt Punch Tool 1500J Impact For Ball Mill Liner Removal

Engineered for mill maintenance, the MC2-150B hydraulic bolt punch uses dual impact modes and a nitrogen air spring buffer to free seized liner bolts on ball and SAG mills. Laser-cut structure, imported core valves and safety protection cut downtime and manual labor.
Quality Large Cast Steel Split Girth Gear Heavy Duty for Ball Mill Mining Equipment factory
video

Large Cast Steel Split Girth Gear Heavy Duty for Ball Mill Mining Equipment

This large cast steel split girth gear is a heavy duty ring gear for ball mills and rotary kilns. Split design aids transport and assembly, and it transmits torque to drive the mill shell reliably daily.
Quality Precision Heavy Duty Mill Relining Machine MRM Hydraulic Control Mill Liner Handler factory
video

Precision Heavy Duty Mill Relining Machine MRM Hydraulic Control Mill Liner Handler

This MRM mill reline machine is a heavy duty hydraulic liner handler. Working with ball mills and SAG mills, it handles liners safely and speeds relining while cutting downtime and manual effort daily.
CONTACT US
You Can Contact Us At Anytime!